Pen ink manufacturing process

As opposed to ballpoint ink, fountain pen ink is waterbased. The required process for ball pen making is the simplest one, following are the steps. While each manufacturer makes them slightly differently, the basic steps include ink compounding, metal component formation, plastic component molding, piece assembly, packaging, labeling, and shipping. In the process of making ink, the two most important factors are the dye and the pigment. Atlas research industries rice mill road, madurai 2390, rice mill road, vandiyur, rice mill road, madurai. This article on nib manufacturing is by far the most popular on this fountain pen design website. How ball pen refill making business idea can give big return. Computer sensors watch over the timing and temperature of these mixtures. Pigments, on the other hand, are materials used in ink that must be ground into a fine powder or it is possible that they can settle or separate from the ink.

We are one of the most reliable companies in this domain and are into offering ballpoint pen ink. The ball point pen refills are in extensive use in every home, industrial house, commercial establishment, school and every shop etc. While a great deal of modern ink is synthetic, ink is currently used to fill pens. The final process is to box the groups of pens and ship the boxes to the desired buyer. This involves developing a strong knowledge of the products, processes and manufacturing programs as well as. Blot of quink ink on damp paper the blue dye has separated from the other components, which are peachcoloured. Ink is a liquid or paste that contains pigments or dyes and is used to color a surface to produce an image, text, or design. Manufacturing process of a ballpoint pen by mitchell neal.

The ballpoint pen, the felttip marker, and the fibretip pen have led to inks. The plastic endplug prevents ink loss from the back of the pen and holds the far end of the ink tube. Nothing but perfection is excepted when it comes to personalized pens. Of course, a pen is more than just a plastic barrel filled with ink. It consists of a precisely formed metal ball seated in a socket below a reservoir of ink. Making the ink workers called compounders make batches of inks in large vats following specific formulas. The metal piece contains the ball, and both the outer barrel and. Are you looking for a simple and small manufacturing business idea that involves little amount of investment along with the product having a huge demand in the market. Marcel bich was involved in developing the production of inexpensive ballpoint pens. To be useful in a ballpoint pen, the ink must be slightly thick, slow drying in the reservoir, and free of particles. Ink is used for drawing or writing with a pen, brush, or quill. One of the best reasons to use a fountain pen is getting to use fountain pen ink.

While each manufacturer makes them slightly differently, the basic steps include ink compounding. This process is repeated for the pen caps, clutches, and interior barrel. The manufacture of ink is associated with the graphical. Ballpoint pens are made to order in mass quantities. This ink is then injected through the tip of the pen into cartridges called ink refills and given a twist. As the pen is moved along a writing surface, ink is delivered. The two components are kneaded together in a mixer. The outer barrel and a lid which fits over it are made of two different types of plastic. Apr 01, 2015 there are as many ways of making fountain pens as there are different materials, designs, and styles.

Once physical properties of the ink lie within the specifications, it is ready to be shipped to the customer. Color pigments are formed in aqueous based reactions. How fountain pen is made material, manufacture, history. First ballpoint pens had a reasonable price, but todays pen are much cheaper because of materials that they use and massproduction. One trend in the fountain pen market is the growing number of individuals who have begun manufacturing and selling pens on their own. The polystyrene barrels are injection molded in a specially made mold. These characteristics ensure that the ink continues to flow to the paper without clogging the ball. The smackers pen is an example of a six color logo. Dorian c granda conclusion what is the pen spring at this point the pen spring is a piano wire made of steel. The pen in figure 7 is made of six solid parts plus the ink. Built over 20 years ago, propoints pen assembly jig uses a toggle clamp as the pressing mechanism. In any case, you will need to have a project report with details of machinery cost, raw material cost, and working capital investment plan.

Ball pen has largely replaced ink pen because of their cheapness and easiness in use. In this step, ink pen cartridges are pressed into pen barrels by an employee using a pen. The traditional chinese method of making the ink was to grind a mixture of hide glue, carbon black, lampblack, and bone black pigment with a. Quality wise airink is a very sharp black matte color. Overall, though, most pen makers follow the same general process. Making process of pens and pencils pens and writing. Companies such as bic, pilot and paper mate keep their exact ink formulas wellguarded, but almost all ballpoint pen inks consist of one or more color pigments or dyes dissolved or suspended in a solvent. There are as many ways of making fountain pens as there are different materials, designs, and styles. The danger presented in tattoo inks is that not all of the ingredients used have. Additional chemical compounds such as oleic acid and alkyl alkanolamide are added to make the writing process easy. Fountain pens use eithet pigment or dye ink with pure water as solvent. Each process therefore demands an ink that differs in its viscosity and drying. Please see the the usage instructions document for more details.

Manufacturing process of a ballpoint pen making the ink raw materials are mixed together to follow a formula in a controlled area to produce batches of ink. Ball pen and refill manufacturing in an assembling process is a microscale industry. Nib manufacturing process the material for the nib, either gold or stainless steel, was delivered in sheets or rolled up strips. The manufacturing process was lengthy and somewhat complicated. Printing ink manufacturing 1997 economic census manufacturing industry series 1997 issued august 1999 ec97m3259a u. The same manufacturing principles apply to the different types of inks conventional offset inks, uv inks, flexo gravure inks, involving five essential steps that determine the final properties and performance of the inks. It goes through a machine that coils it to make it into a compression spring.

Additional types of specialized pens are used in specific types of applications and environments such as in artwork,electronics, digital scanning and spaceflight and computing. The formulation, equipment and manufacturing steps are recipes for the ink manufacturing process and ink production. Pen ink has not been proven hazardous when used as directed. Propoints pen assembly process included in propoints multistep pen making process is the pen pressing step. Good manufacturing practice gmp pens indelible ink.

The most important part of the inkmaking process is the dye or pigment that gives. This involves developing a strong knowledge of the products, processes and manufacturing programs as well as communicating regularly between the different product categories and continents. The various codes simply refer to indelible ink, as snipped from pics version good manufacturing practices, 4. The manufacturing process ballpoint pens are made to order in. In this article, well provide some beginnerfriendly ink recommendations, guide you through the process of choosing your own fountain pen inks, and answer some common inkrelated questions. The pen is then packaged in according to its components with other pens. Ball point pen refills manufacturing plant, detailed. Hence, permit me a small amount of advertising on my own behalf. What does pen ink contain that is harmful for the environment. Your mission is to ensure the best management of our manufacturing process.

Even though ballpoint pens were first patented in the late nineteenth century, they. Emissions from ink and paint manufacturing processes control technology center. Precise ingredients for any writing ink are hard to come by, as they are closely guarded by manufacturers, but fountain pen ink may contain various amounts of the following components. Process description 21 general 21 paint manufacturing industry structure 21 2. Pigmentbased inks which contain solid pigment particles in a liquid suspension. Ink refill metal tips at the end of the pens called nibs are. Rosa pen corporation has been manufacturing pens, pencils, and pen parts for the writing instrument industry since 1925. Get info of suppliers, manufacturers, exporters, traders of ball pen making machine for buying in india. How ballpoint pen is made material, manufacture, making, history.

Ball pen and ink production marketing project information. Pdf chemical composition of a fountain pen ink researchgate. As a result, there were no buyers, and it appeared, for a. Find here online price details of companies selling ball pen making machine. Once the pen as been assembled, it is inspected and moves on to packaging. The use of tattoo ink and pen ink involves varying degrees of risk. This is why every pen goes through multiparameter testing machines, which test the ink refills affinity, wear rate, and amount of ink flow at. This is made possible by the availability of pen kits containing all the materials and instructions needed, and by the popularity of the internet as a means of selling handcrafted pens to a larger market. Basic steps in the manufacturing process include the production of ink formulas, molding of metal and plastic components, and assembly. Filling the pipe with the predetermined ink quantity.

Ink manufacturing although the formulation of inks, based on the fundamental notions of the physics and chemistry of mixtures, remains an activity that is perpetually evolving and a source of constant innovation, the basic principles of ink manufacturing are now well established. I picked my trusty bottle of noodlers x feather as it is a relatively simple. In preparation for production, half metre long strips were cut for ease of handling. The manufacturing process of color inks is somewhat different from that of black inks. Rollhot stamping enables us to decorate a pen barrel with multiple colors in one pass. The polypropeylene caps go through a similar injection molding process, albeit at different temperatures and pressure levels. In this step, ink pen cartridges are pressed into pen barrels by an employee using a pen assembly jig, shown below in figure 2. Making the ink workers called compounders make batches of inks in large. Process ballpoint pens are made to order in mass quantities. Envelope making business a small scale smart business idea. Making process of pens and pencils history of pencils. Ballpoint pen also biro and ball pen is a writing instrument that has a metal ball at its point which rolls and moves ink from an internal reservoir to the surface on which pen writes and, at the same time, works as a buffer between the ink in the reservoir and the air outside and protects this ink from drying.

Creator of signature ball point founder partner of aftab sons writing instrument industries 2. Ball pen refill making business how to start nextwhatbusiness. How ballpoint pen is made material, manufacture, making. Ball pen and ink quality standards, market, manufacturing process, suppliers, company profiles, reports, equipment primary information services home. A ballpoint pen is a writing instrument which features a tip that is automatically refreshed with ink. A few pen manufacturers, such as bic which sells about 3 million pens. This process that involves heating up raw pellets of their polystyrene up in a hopper and using an auger to force them molten plastic into a form.

Basic steps in the manufacturing process include the production of ink formulas. Mallett, deputy secretary economics and statistics administration robert j. Fountain pen ink is almost exclusively dye based because fountain pens operate on the principle of capillary. Raw materials are mixed together to follow a formula in a controlled area to produce batches of ink. The metal piece contains the ball, and both the outer barrel and the ink tube fit its other end. A pen is a handheld device used to apply ink to a surface, usually paper, for writing or drawing. Companies such as bic, pilot and paper mate keep their exact ink formulas wellguarded, but almost all ballpoint pen inks consist of one or more color pigments or dyes dissolved or suspended in a solvent usually oil or water. Pens and these gullor 35 pcs international size pen ink cartridge to fit. These characteristics ensure that the ink continues to flow to the paper without clogging the. The danger presented in tattoo inks is that not all of the ingredients used have been identified and inks are created in custom mixes, making it difficult to identify them all. As times changed so did pencils and ballpoint pens and methods of their manufacture. There are seven unique steps in the manufacturing of custom plastic pens. The same manufacturing principles apply to the different types of inks conventional.

Manufacturing process of a ballpoint pen by mitchell neal on. It is therefore useful to be familiar with the main manufacturing parameters and to understand the key steps. Designing of an automated manufacturing process of ballpen by injection molding machine. Yes, we are still talking about the very old issue of good manufacturing practice pens or gmp pens and the most suitable colour of ink for pharmaceutical manufacturing pens and other issues. Whats the ink in a standard rollerball pen made of. Most are biodegradable and rest are nonpollutive at the least.

It is then filled with ink that has been tested for proper viscosity and color. Two of the more interesting developments in the world of ballpoint pens include space pens and erasable pens. Nothing but perfection is excepted when it comes to personalized. The inventory, though large, was devoid of the larger and more useful sizes. Atlas research industries rice mill road, madurai 2390, rice mill road, vandiyur, rice mill road, madurai 625020, dist. Everything designers and printers need to know about the process, the challenges and joy of ink making. A chief ink maker shows how colour and ink is created from the raw ingredientspowder, varnish, and passion.

Our expertise includes the development of manufacturing production equipment along with the techniques and quality control procedures required to consistently produce high quality writing instruments and parts. Manufacturing process for a pen student presentation by titus wu per. Fountain pen ink is almost exclusively dyebased because fountain pens operate on the principle of capillary action. Get pen ink at best price with product specifications.

Now that youre a ppc pro, lets go into the fine details of the pen manufacturing process. The common ballpoint pen is a product of mass production, with components produced separately on assembly lines. The process of making airink not only eliminates soot from polluting the air, but it also doesnt burn extra fossil fuels that making regular ink does. Additional types of specialized pens are used in specific types of applications and. Objects that were made by hand or with primitive machines were massproduced by complex machinery. Ccmr claims that dyes are colored materials that dissolve in the ink. Precise ingredients for any writing ink are hard to come by, as they are closely guarded by manufacturers, but. The ball point pen ink is quite different from other type of writing inks. This is similar to the process for inkjet printer ink, for example, but the particles are optimized for pens rather than for the fine particles required in. Fountain pen ink is a waterbased ink intended for use with fountain pens. Ink manufacturing although the formulation of inks, based on the fundamental notions of the physics and chemistry of mixtures, remains an activity that is perpetually evolving and a source of constant.